Saifi Automations > Conveyor System and its various types

What Is Conveyor System

A conveyor system is the one part of mechanical handling equipment that transport materials from one place to another.
Conveyors are a common sight at airports, scrapyards and many other locations. They are useful wherever items need to be transported and fed from one place to another, making the process easier, faster and more convenient. Industrial conveyors are similar to these but are designed to withstand large workloads, extreme weather conditions, as well as moving in different directions and at odd angles.
If it were not for conveyors, materials would have to be fed manually which involves hiring labor and creates its own set of human resource challenges. Human labor is a lot less efficient and not very cost-effective in the long run. In order to overcome these and other challenges, commercial conveyors are used in a variety of industries like food, pharmaceuticals, manufacturing and transportation.

Types of Conveyors

Monorail Overhead Conveyors: Monorail Conveyor System that includes one motor-driven carriage, provided with two drive wheels, an elevated track, a cart movable along the track etc. Fabricated in quality material, these monorail systems are intended to roll on the raised track that is located in correspondence with rail portions.These conveyors are cost-effective, as they are easy to maintain and save floor space which increases labor productivity. Suitable for harsh environments, these conveyor systems are efficient for material handling systems.

Belt Conveyor: Belt Conveyors are one of the many types of a Conveyor system. They are continuous moving strips that are used for carrying different materials from one place to another. A Belt Conveyor’s width size varies from 18″ up to 72″ and it has the capacity of approximately 8000 TPH. Belt Conveyors has several applications such as Coal Handling for power plants, Rail Unloading, Raw materials for Cement plants etc. Different Belt Conveyors have a different type of functioning. Flat Belt Conveyors and Trough Belt Conveyors are the two types of Belt Conveyors that we manufacture by using the latest technology.

I Beam Overhead Conveyors: I-beam conveyor, which is a power and free overhead monorail conveyor. This automatic system is economical, integrative space storing and highly efficient in long hour works. This system can be used in manufacturing requirements and automatic workstations to perform functions like transporting parts through ovens, paint booths or similar operations, delivery, loading, unloading, storage and scientific production management.

Roller Conveyor: A roller conveyor is a conveyor that comprises of a progression of parallel turning bars that move merchandise along to their end goal. Roller conveyors are utilized as a part of situations like distribution centers and manufacturing facilities. A series of rollers supported in a frame over which objects are advanced manually, by gravity, or by power. These easy to install, low maintenance rollers are built to help workers load and unload truckloads efficiently..

Vertical Conveyors: These are the Conveyors that is used for low-frequency intermittent vertical transfers. Types of vertical conveyors include Vertical Lift Conveyors and vertical reciprocating conveyors, both of which more closely resemble an industrial lift than a traditional conveyor. A vertical conveyor is an elevator type lift used to move products from one floor to another. It is often referred to as a freight elevator.

Telescopic Conveyor System: Telescopic Belt Conveyors have height adjusting height property so this conveyor makes it easy to load or unload all vehicle sizes from any height.It is a very comfortable way of loading and unloading of material. It is a good automation solution for transportation of materials.

Benefits of Conveyor

A Belt Conveyor system is designed to move materials from one place to another over a short distance. It has multiple advantages and is of great importance in any industry whether big or small. A Belt Conveyor is designed in such a way that it can transport goods horizontally as well as in an inclined way and also in combination of both too. Belt Conveyors of India is cost effective and once installed immediately increases the productivity of the industry.
There are many other uses of a Belt Conveyor systems and they are:
High Effiency:A Belt Conveyor is highly efficient as it reduces the repetitive tasks and allows transporting a large quantity of materials without much help of the workers. It increases the productivity of the industry. The maintenance cost of a Belt Conveyor is also minimal and thus proves beneficial for the company.

Flexible Adjustment:Using a Belt Conveyor is an extremely easy task. It can be adjusted according to the requirements of the industry and a worker can easily control its movement and operate it without any hassle.

Reduction In Manaul Labour:With the installation of a Belt Conveyor, manual labor reduces and thus further reduces the cost of production. Also, the on -site injuries decreases with the help of a Belt Conveyor system.

Durability:A Belt Conveyor system is highly reliable as well as durable in nature. It does not wear and tear easily and conducts smooth and stable operations once installed. It is designed for the purpose of daily usage in an industry.

Cost Effective:A Belt Conveyor is highly cost effective as it saves time as well as energy. The power consumption of a Belt Conveyor System is quite less. It is actually more cost effective to use a Belt Conveyor rather than employing an army of workers to do the same amount of work.

Where are Conveyors Used?

Conveyors are used in almost every industry where materials need to be moved including bottling plants, recycling centers, plastic making factories and so on. They can be used in every industry which has some kind of process requiring the movement of items and materials at regular intervals in a cyclical fashion.
The primary advantage of conveyor systems is that they automate a lot of human tasks that are associated with the manufacturing and transportation of materials. This includes tasks like feeding, moving, loading and unloading of materials. If your company or factory has any of these requirements, an industrial conveyor is definitely something you should invest in.